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Black, bendable, lightweight and cheap: inside the coming solar panel revolution

When it comes to solar panels, the future is flexible. Vanessa Young discovers how a MacDiarmid project is unlocking the possibilities of a new generation of solar cell technology.

When we imagine solar panels, we think of hard rectangle frames, sitting upright on roofs, or spread out across expanses of deserts.

But imagine flexible, bendy solar panels, supple enough to skin a curved roof, pliable enough to be rolled up and transported easily. Lightweight enough to be a thin film for the roof of a tent. And portable enough to be rolled out to generate power for emergency relief operations, or taken into remote areas.

Printable solar materials that will allow all of this is closer than we think. Victoria University associate professor Justin Hodgkiss, lead researcher in a MacDiarmid Institute project investigating the possibilities presented by ‘printable photovoltaics’, says they will be low cost and could replace silicon as the next generation of photovoltaic (solar energy) materials.

“Silicon cells are getting cheaper but still require a high-temperature, high vacuum manufacturing process. For solar energy to be really accessible it needs to be much cheaper and faster to manufacture.”

He says these printable semiconductors, including polymers and nanoparticles, can potentially be manufactured on a roll, cutting production costs.

“Their ease of transport and light weight also mean it is feasible for these to be manufactured in New Zealand and shipped anywhere in the world.”

New generation flexible solar cell material. Photo: Eight19 Ltd

Shiny is the enemy of good

When we see photos of those bright shiny swathes of solar farms, we don’t automatically think of their shininess as a problem. But Hodgkiss says an ideal solar panel would look black.

“Every bit of light that reflects off a solar panel is light not transformed into energy. When no light bounces off it means all visible light is getting in.”

This is where nanotechnology comes in. He compares the idea to radio antennae on the roof of a building.

“When you see large antennae on the top of buildings, their size is related to the radio frequencies they’re tracking. Radio waves are of the order of metres, so the antenna discs are this size. But optical wavelengths are in the order of hundreds of nanometres.”

He says the MacDiarmid teams working on this are effectively creating tiny antennae that capture light and can direct it inside the solar panels.

“We’re making nano-patterns that make sure that light gets in and is not bounced away, and that capture and focus the light waves directly where it is needed in the solar panels.”

Associate Professor Justin Hodgkiss

Blitzing with lasers

Figuring out which new materials are going to work best as solar panels involves a bit of trial and error, and a lot of very precise laser measurement. And this has shaped the career of Hodgkiss, who switched from straight chemistry to the use of physics techniques to trial new solar contenders.

“When I started out as a chemist I was looking at molecular models for solar power conversion and trying to devise the best ‘recipe’. But I soon realised that real devices were already way more effective at solar energy conversion than our models were ever likely to be. So we changed our approach; instead, we tried to understand how real solar photovoltaic devices work, and when comparing lots of them, to find the perfect recipe. We study the cells by blitzing them with very short pulses of lasers – essentially doing strobe photography – and taking snapshots of the electricity being produced.

“So the MacDiarmid team is using lasers to understand where the energy losses are happening, where, for example, heat is being generated instead of electricity.”

The team also includes Professor Keith Gordon from Otago University, who is using lasers to help to see the structure of materials inside a solar cell.

Hodgkiss emphasises the NZ-wide nature of these projects. “Each of these solar projects involves researchers from universities up and down New Zealand who wouldn’t be working together if it wasn’t for the MacDiarmid funding the research and collaboration which enables them to connect.”

The Spinoff’s science content is made possible thanks to the support of The MacDiarmid Institute for Advanced Materials and Nanotechnology, a national institute devoted to scientific research.

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